Views: 351 Author: Site Editor Publish Time: 2022-03-07 Origin: Site
SPC flooring stands for Stone Plastic Composite flooring, is a high-tech research and development of new ground decorative materials, the use of natural marble powder to form a high-density of the solid base, the surface is covered with super-strong wear-resistant polymer PVC wear layer, after Hundreds of procedures to process and become. The product pattern is realistic and beautiful, super wear-resistant, the surface is bright and not slippery, which is a model of new high-tech materials in the 21st century!
Limestone (Calcium Carbonate)
PVC Resin Powder
DOTP(Plasticizer)
Stabilizer (Ca/Zn)
Stearine
Pulverizing material
PE wax / Carbon black
ACR / CPE
NOTICE: Based on the above formula of each manufacturer is slightly different.
The bottom material is often tough and not easy to break. It is composed of polyvinyl chloride, calcium powder, plasticizer, and other materials. The middle layer material is easier to break, so the bottom material and the middle layer material can stretch together to make the board Not easy to upturn.
PVC Resin Powder: PVC is a non-toxic, odorless white powder. It has high chemical stability and good plasticity. PVC is the most widely used and most important polymer in the world, but pure PVC is actually the most unstable polymer, so only after adding appropriate stabilizers and other additives, the advantages of PVC can be realized.
Carbon Black: the pigment with the strongest tinting power and hiding power, the most stable pigment, heat resistance, chemical resistance, and light resistance
Limestone Powder: insoluble in water and soluble in acid, function: increase opacity and improve flexibility.
DOTP (Plasticizer): It is a colorless, low-viscosity liquid. As PVC itself is a hard material, after adding a plasticizer, the plastic product can be soft, easy to bend, fold, and elastic, and easy to shape.
Stabilizer: It can slow down the reaction, maintain chemical balance, reduce surface tension, prevent light, thermal decomposition, or oxidation reactions, etc., thereby promoting product quality stability.
Mixing and Heating Line
Extruding Line
Hot Pressing Line
SPC Production Line
UV Coating Line
Annealing Line
Multi-Blade Sawing Line
HOMAG Profiling Line
Painted Bevel Line
Put the PVC resin powder, plasticizer, stabilizer, and carbon black into the mixer according to the formula ratio, and the machine automatically adds the plasticizer. add limestone powder, stir for about 30 minutes, and send the evenly mixed mixture to the conveyor belt and enter the internal mixer for heating and mixing.
The raw material powder enters the roller, and gradually forms after being rolled by the roller. The temperature is about 170°C. Finally, the raw material is cooled and refined, will be produced into the middle base layer and bottom base layer through the dense refining, and the raw material is cut into 1*1m or 1*1.3m blocks.
Spread canvas, embossed board, soft film (matt film, high-temperature paper), bottom/middle material, wear-resistant layer, color film, and soft film (matt film, high-temperature paper) on the steel plate in sequence.
After being pressed with another steel plate, it is sent to the hot press, continuously heated and pressurized, and taken out after about 40 minutes. After the soft film is torn off, the floor is pressed into shape. After hot pressing, the product layer is firmly bonded to the layer.
Put the pressed whole floor into the conveyor belt, apply a layer of UV paint uniformly by the roller, and then receive ultraviolet radiation and enter the oven for baking.
In this process, the UV paint will be applied twice, and the ultraviolet radiation will be applied twice. The purpose of UV paint is to increase the gloss to meet customer requirements (the brightness of the floor is not directly related to the amount of UV paint, mainly controlled by the brightness of the UV paint).
After the paint is fully cured, the floor is sent to cold water to cool. Finally, use a cooler to dry the water on the surface. Finally, put it into the normal temperature and normal state of being.
The purpose of tempering is to strengthen the shrinkage and warpage of the PVC floor through heating and cooling on the assembly line.
The floor is heated by the machine to make it easier to punch. Forming different shapes.
Profiling is carried out according to customer requirements. Adjusted by the knife adjuster according to the size of the floor. After adjustment, put the pieces of the floor on the conveyor belt, first profiling the long side, then the short side.
Profiling machine guarantees the high accuracy of click products.
After engraving the groove, the texture of the product imitating wood/stone/carpet texture is more realistic.
The floor inspects and does the final cleaning before entering the box. In particular, it is necessary to remove obvious scratches, impurities, dirt, bubbles, color difference, discoloration, white edges, delamination, folding, bevel, residual angle, etc. failed products. Finally seals the box, check the label, and mark content accurately.
Introduction:In the realm of home fitness, most exercise routines involve close contact with the ground. When compared to materials like marble or tiles, wooden flooring stands out as a durable, slip-resistant, and shock-absorbing surface, reducing the risk of accidents and making it an ideal ch
Introduction:Flooring buckling, a common issue faced by homeowners, can lead to uneven and warped surfaces. In this article, PROTEX addresses why flooring buckling occurs, provides preventive measures, and offers solutions to rectify the problem.Why Does Flooring Buckle?1. Moisture-Related Expansion
Introduction:In the competitive world of restaurant chains, creating a strong brand presence is paramount, and the interior design of your establishments plays a pivotal role. As your brand expands with more franchise locations, the demands for restaurant interior design grow, accompanied by a host
Introduction: When it comes to office flooring, careful consideration is essential. After all, the primary users of office floors are the employees. Understanding their daily movements within the workspace is crucial. From clocking in at the front desk, moving to their workstations, collaboration ar
Introduction: With the increasing number of slip and fall incidents on slippery surfaces, it has become imperative to address the issue promptly. Adhering to construction and safety standards during floor installations is vital to prevent future accidents. If you're facing slippery flooring issues,
Introduction: WPC flooring, short for Wood-Plastic Composites, is a remarkable flooring material composed of a combination of wood and plastic. Its unique composition offers a range of advantages that make it an excellent choice for various applications. In this article, we'll explore the top five b
Here are vinyl and SPC laminate flooring trends in 2023. A home’s flooring is its foundation and often the core of every other style and design choice applied throughout the residence. While personal taste should always remain a priority for builders and decorators, it may be worth looking at future
Luxury Vinyl flooring is not only popular because of how affordable and versatile it is, but it’s also incredibly easy to take care of day-to-day (and over time!). In this post, I’m going to give you a few hints & tips on how to ensure your new luxury vinyl flooring stays looking as good as new, as
In the pursuit of sustainable living, every choice we make for our homes matters. When it comes to flooring, opting for environmentally friendly options not only benefits our living spaces but also contributes to the health of our planet. Enter PVC vinyl flooring – a modern marvel that combines styl
In the realm of interior design, flooring holds the power to transform spaces from mundane to magnificent. Among the diverse flooring options available, one trend has emerged as a frontrunner in both style and functionality: Multi-Layer Wood Flooring. This remarkable innovation is redefining eleganc
PROTEX Flooring: Combining Aesthetic Appeal with Functionality for a Comfortable Home
Understanding and Preventing Flooring Buckling: PROTEX Offers Solutions
Choosing the Right Flooring Material for Restaurants: Key Considerations by PROTEX
New Choices in Slip-Resistant Flooring Materials: SPC Flooring
Embrace Sustainability: Exploring the Eco-Friendly Features of PVC Vinyl Flooring
Unveiling Excellence: A Comprehensive Analysis of Multi-Layer Wood Flooring