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You are here: Home / News / Industry Encyclopedia / Crafting MgO Flooring —— A Comprehensive Guide To The Manufacturing Process

Crafting MgO Flooring —— A Comprehensive Guide To The Manufacturing Process

Author: Site Editor     Publish Time: 2024-03-04      Origin: Site


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Magnesium oxide (MgO) flooring has gained recognition for its exceptional durability, eco-friendly nature, and diverse design options. The process of crafting MgO flooring involves several crucial stages that contribute to its strength, versatility, and sustainability.


1. Raw Material Selection:

The journey of creating MgO flooring commences with the careful selection of raw materials. High-purity magnesium oxide, commonly derived from magnesite or seawater, serves as the primary ingredient. Additionally, various natural fibers and fillers, such as cellulose and perlite, are incorporated to enhance the board's structural integrity and fire resistance. These materials are chosen for their sustainable properties, ensuring that the production process aligns with environmental considerations.


2. Mixing and Forming:

The selected raw materials are mixed with water and additives to form fluid mixture. This fluid mixture is then poured into molds to achieve the desired shape and dimensions of the MgO boards. During this stage, precise control over the mixing ratios and molding process is critical to ensure consistent quality and performance in the final product. The use of advanced molding technologies allows for the creation of MgO boards with varying thicknesses and surface textures to accommodate diverse design preferences.


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3. Pressing and Curing:

Following the molding stage, the formed MgO boards undergo pressing to remove excess water and compact the materials. This process is for raw materials under a certain pressure, so that the molecules fully reacted, can be more stable combination, to achieve a perfect state. What’s more, this compression process significantly enhances the board's density and strength, contributing to its ability to withstand heavy loads and high-traffic areas. Subsequently, the boards are cured under controlled temperature and humidity conditions to facilitate the hydration of magnesium oxide, leading to the formation of crystalline structures that augment the board's robustness and resistance to environmental elements.

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4. Finishing and Customization:

Once the MgO boards have been cured, they undergo finishing processes to refine their surface texture and appearance. This may involve cutting, sanding, coating, or embossing techniques to achieve specific size, textures and finishes tailored to the intended design and application requirements. Furthermore, customizations such as tongue and groove profiles or edge treatments are implemented to facilitate seamless installation and enhance the overall aesthetic appeal of the finished flooring products.


5. Quality Control and Testing:

Throughout the manufacturing process, rigorous quality control measures are implemented to assess the physical, mechanical, and fire-resistant properties of the MgO boards. Various testing methods, including flexural strength tests, moisture resistance evaluations, and fire performance assessments, ensure that the finished products meet industry standards and regulatory requirements. Additionally, comprehensive quality assurance protocols verify the consistency and reliability of MgO flooring across different production batches.

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In conclusion, the manufacturing process of MgO flooring encompasses meticulous raw material selection, precise mixing and forming techniques, controlled pressing and curing procedures, intricate finishing and customization steps, and stringent quality control and testing protocols. Each stage plays a pivotal role in shaping the outstanding qualities of MgO flooring, from its unparalleled durability and versatility to its eco-friendly attributes and minimal maintenance requirements. As a result, MgO flooring stands as a testament to the fusion of advanced manufacturing technology, sustainable material choices, and innovative design capabilities, offering a compelling solution for modern construction and design needs.

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